Panagiotis Dimtsoudis Electrical Engineering, Penn
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Metal Detector PCB

PCB design · analog circuits

An oscillator-based metal detector circuit turned into a fabricated PCB, built from ALD1103 MOSFETs with two LC oscillators, a mixer, and an RC low-pass filter. I assembled the board and debugged it stage by stage; the fixed oscillator measured 50.2 kHz against 50.27 kHz in LTspice.

Course ESE 3190: Fundamentals of Solid-State Circuits
Focus Analog PCB design and circuit analysis
Deliverables PCB layout, assembled detector, technical report
Role Solo project · circuit design, PCB layout, assembly, and testing
Metal Detector PCB 3D view
PCB 3D view
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Overview

Two LC oscillators built from ALD1103 MOSFETs, one fixed and one tuned by the search coil, are mixed down to an audio-rate beat note and low-pass filtered to drive a speaker. A nearby metal object pulls the search coil's inductance, the beat frequency shifts, and the tone changes. This project took that circuit all the way to a fabricated board.

Results

QuantityValueCondition
Fixed oscillatorLTspice predicted 50.27 kHz result 50.2 kHzSimulated against measured on the assembled board, 0.14% apart
Search-coil oscillatorLTspice predicted 49.19 kHz result 48.3 kHzSimulated against measured, 1.8% low
OutputBeat noteMeasured on the assembled board into an 8 Ω speaker
Board2 layersRouted in Altium, hand-soldered, test points on every stage

Design process

  • Took the schematic to a two-layer board in Altium, with test points left on each stage so the oscillators, the mixer and the filter could be probed separately.
  • Kept the two oscillators apart on the board, so the fixed one could not pull the search-coil one into lock and kill the beat note.
  • Hand-soldered and inspected the fabricated board, then brought it up stage by stage instead of powering the whole thing at once.
  • Probed each stage against LTspice: the fixed oscillator measured 50.2 kHz against 50.27 kHz simulated, 0.14% off.

The built detector

Completed metal detector assembly
Completed metal detector assembly
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Technical report

The technical report is embedded below and can be scrolled directly on this page. Use the button beneath it to open the PDF in a separate window.